Energy Performance Engineer

General MotorsMilford, MI
20hHybrid

About The Position

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard —from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features. Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.. The Role The Energy Performance Engineer at General Motors has responsibility for the overall balance and optimization of fuel economy and/or range for vehicle programs. Energy Engineers are assigned to a car, crossover, and/or truck program with one of the following key propulsion technologies: conventional, hybrid, or battery electric. Energy Engineers are a part of an overall vehicle performance development team. They work very closely with Global Propulsion System calibrators to balance fuel economy or EV range with drivability. Further, they work with the broader development team to choose tire properties, aerodynamic requirements, drag loss properties (brake, bearing, etc.), electrical charging routines, noise and vibration effects, mass, and all other vehicle characteristics that are related to energy efficiency. This work varies at different phases of the development program as a vehicle is taken from initial concept and planning through prototype development and finally to EPA and/or global window label certification and start of production at the assembly plant.

Requirements

  • BS in Mechanical Engineering, Electrical Engineering, Applied Physics, Aeronautical Engineering or related degree
  • 5+ years of related job experience in powertrain development, emissions testing, measurement engineering, propulsion, dynamometer testing, analytical modeling
  • Experience with analytical math modeling, MATLAB, Unified model ETAS and NeoVi skilled
  • Understanding of calibration systems, building and flashing calibrations
  • Knowledge of the certification process for the US and other global regions
  • Understanding of basic control systems
  • In-depth knowledge of hardware and software interfaces
  • Understanding of vehicle instrumentation and digital acquisition systems
  • In-depth knowledge of serial data communications
  • This position requires a valid driver’s license, and the ability to legally operate a motor vehicle on a regular basis

Nice To Haves

  • MS in Mechanical Engineering, Electrical Engineering, Applied Physics, Aeronautical Engineering or related degree
  • DFSS Black Belt Certified

Responsibilities

  • Comprehend regulation requirements relative to certification testing
  • Keep abreast of new and pending fuel economy or EV related regulatory requirements
  • Uses global energy analytical models to perform fuel economy/range calculations
  • Identify required vehicle hardware to execute energy development program
  • Report progress to the vehicle program team on a regular basis
  • Schedules and plan test and development programs
  • Work jointly with the Drive Quality engineer to meet program performance objectives
  • Sets up and operates test and data collection devices and measurement tools
  • Supports ride evaluation trips and demonstrations
  • Ensures Magazine demonstration cars represent intended production performance
  • Exchanges information with others as needed to work across architectures
  • Understand/evaluate the impact of various control strategies and calibrations on fuel economy/range
  • Some occasional Travel is required for vehicle evaluations in various environments (grades, temperature extremes)
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