Ground Test Repair Engineer

Quest Global•Lansing, MI

6d•$80,000 - $150,000•Onsite

About The Position

Quest Global delivers world-class end-to-end engineering solutions by leveraging our deep industry knowledge and digital expertise. By bringing together technologies and industries, alongside the contributions of diverse individuals and their areas of expertise, we are able to solve problems better, faster. This multi-dimensional approach enables us to solve the most critical and large-scale challenges across the aerospace & defense, automotive, energy, hi-tech, healthcare, medical devices, rail and semiconductor industries. We are looking for humble geniuses, who believe that engineering has the potential to make the impossible possible; innovators, who are not only inspired by technology and innovation, but also perpetually driven to design, develop, and test as a trusted partner for Fortune 500 customers. As a team of remarkably diverse engineers, we recognize that what we are really engineering is a brighter future for us all. If you want to contribute to meaningful work and be part of an organization that truly believes when you win, we all win, and when you fail, we all learn, then we’re eager to hear from you. The achievers and courageous challenge-crushers we seek, have the following characteristics and skills As a Ground Test Repair Engineer, you will be responsible for leading the complete project lifecycle for repairs of ground test equipment: a. decomposing customer requirements; b. quoting; c. evaluating damage; d. designing / developing repair process; e. work instruction development; f. oversight of repair process execution (Customer onsite at Lansing Michigan and at customer sites both domestic and international). You will be responsible for evaluating damage from normal operations and developing repairs to restore the assembly or components to original requirements.

Requirements

A Science, Technology, Engineering or Mathematics (STEM) University Degree or equivalent experience and minimum 15 years prior relevant experience
A Science, Technology, Engineering or Mathematics (STEM) Advanced Degree in a related field and minimum 10 years experience
Effective problem identification and solution skills
Strong project ownership, execution, and proactive mentalities
10 years experience with composite manufacturing processes
Prior experience with fiber-reinforced polymer composites, specifically: fiberglass, aramid, and/or carbon prepreg and wet layup (especially epoxy resin systems)
Comprehensive experience in advanced Composite and Bonded Structures (ie. Organic/Polymer Matrix Composites, Fiber Reinforcement, Manufacturing methods, Adhesives, Surface Preparation, etc.)
Knowledge of Composites and Bonded Structures applications for gas turbines and/or other similar applications.
Experience with mechanical design (machining, joints, fasteners, welding) in relevant industry positions (aerospace, defense, automotive or similar)
Experience with designing tooling to support repairs / production processes such as locating fixtures or grinding depth aids.
Familiarity with Non-Destructive Testing (NDT) techniques, such as ultrasonic testing, eddy current, FPI, camera optics, X-ray and others used in aerospace.
US Passport (or ability to acquire)
Due to the nature of the work, U.S. citizenship is required.

Nice To Haves

Advanced Degree in Engineering
Computer Aided Design Software experience: Creo / Windchill (Preferred) or NX / FiberSIM / TeamCenter
Computer Aided Engineering software experience
Experience with design for manufacturing & assembly
Documenting repair validation, analysis and research.
Understanding of manufacturing cost and reproducibility
Familiarity with principles of product development, reliability and quality control
Experience with configuration management.
Experience with GD&T to include determining tolerance requirements.

Responsibilities

Evaluate damage to ground test equipment during normal use and develop repairs to restore the parts to original / acceptable conditions
Engage with customers in properly scoping / inspecting damage conditions prior to quoting / part arrival on site.
Develop project schedule / cost to support quoting all repair jobs.
Communicate and make technical presentations to internal and external customers.
Develop repairs, work instructions, identify materials to support all repair jobs, including engagement with production personnel.
Develop standard repair processes to simplify repair execution.
Support production personnel in the performance of the repairs in our facility and at customer locations.
Travel to support repair work. Travel up to 50% may be required depending on the repair work.
Review and disposition nonconforming material to technical requirements.
Contribute to Cost of Poor-Quality efforts, challenge existing processes, and drive improvements.
Ensure compliance with established engineering methodologies
Use sound engineering judgment, technical expertise, and data analysis to make decisions or solve moderately complex tasks or problems.
Support program management by developing an engineering project plan, establishing work packages, milestones, objectives.
Mentor junior designers.