Industrial Maintenance Technician III - 1st Shift

Stoughton Trailers, LLC•Town of Decatur, WI

17d

About The Position

Essential Duties and Responsibilities · Lead advanced troubleshooting and repair of complex electrical, PLC-controlled, hydraulic, and pneumatic systems. · Support and maintain automated manufacturing systems, including PLCs, robotics, HMIs, and safety circuits. · Monitor, troubleshoot, and diagnose PLC-controlled processes locally and remotely via secure VPN connections. · Edit, troubleshoot, and optimize PLC ladder logic and automation handshaking between equipment. · Support robotic operations and integration, including Panasonic and Motoman robotic systems interfaced with PLCs. · Troubleshoot and repair electrical systems using schematics, multimeters, amp probes, and insulation testers (Megger). · Evaluate equipment performance and implement continuous improvement modifications to improve safety, reliability, and efficiency. · Perform root-cause analysis and implement permanent corrective actions for recurring equipment issues. · Support production line repairs and breakdowns involving electrical, hydraulic, pneumatic, and robotic systems. · Identify, source, and implement suitable replacement parts for obsolete or unsupported equipment. · Support new equipment installation, commissioning, diagnostics, and validation. · Maintain detailed documentation, work logs, PM schedules, and equipment updates within the CMMS. · Serve as a technical mentor and subject-matter expert for Maintenance Technician I and II employees. · Perform all work in compliance with company safety policies, including Arc Flash, Lockout/Tagout (LOTO), Confined Space, and Fall Protection requirements. · Provide own required tools and work mandatory overtime as required. · Perform additional duties as assigned. Equipment & Technology Proficiency (Technician III) Expert-level proficiency with advanced industrial systems and equipment, including: · Automation & Controls: PLCs, HMIs, safety relays, sensors, encoders, light curtains, and control networks · PLC Platforms: ABB, Mitsubishi, Allen-Bradley, Direct Logic, Control Technology Corporation · Robotics & Automation: Industrial robotic cells including Panasonic and Motoman integration · Drives & Motion Control: Servo systems, variable frequency drives (VFDs), motors, and feedback devices · Electrical Systems: Control panels, electrical circuit design, wiring, diagnostics, and troubleshooting · Presses & Fabrication Equipment: Mechanical and hydraulic presses, press brakes, punches, and shears · Laser Equipment: CNC laser cutting systems and supporting automation · Mechanical Systems: Pumps, compressors, bearings, gearboxes, and drive assemblies · Hydraulic & Pneumatic Systems: Valves, cylinders, regulators, and control circuits · Welding & Fabrication: Light fabrication, welding, cutting, and hand tool use · Computer Systems: CMMS, PLC programming software, diagnostics tools, and industrial networking

Requirements

High school diploma or equivalent required.
Extensive experience in industrial maintenance with advanced automation, PLC, and robotic systems.
Advanced ability to troubleshoot and modify PLC ladder logic and automation systems.
Proven experience with electrical control panel wiring and system design per electrical schematics.
Advanced troubleshooting of servo systems, VFDs, sensors, motors, and safety devices.
Strong predictive and preventive maintenance expertise.
Ability to commission, diagnose, and optimize new and existing automated equipment.
Proficient in reading and interpreting electrical schematics, ladder logic, blueprints, and technical manuals.
Ability to work independently with minimal supervision on the majority of tasks.
Strong root-cause analysis and problem-solving skills.
Excellent documentation, record-keeping, and PM program development skills.
Effective verbal and written communication skills across all organizational levels.
Ability to train, mentor, and develop other maintenance technicians.
Strong sense of urgency, accountability, and professionalism.
Basic math proficiency.
Employees must be able to meet the physical demands of the position as outlined in the Maintenance Physical Demands Checklist, with or without reasonable accommodation.

Nice To Haves

Technical degree, advanced apprenticeship, or equivalent industrial automation experience preferred.

Responsibilities

Lead advanced troubleshooting and repair of complex electrical, PLC-controlled, hydraulic, and pneumatic systems.
Support and maintain automated manufacturing systems, including PLCs, robotics, HMIs, and safety circuits.
Monitor, troubleshoot, and diagnose PLC-controlled processes locally and remotely via secure VPN connections.
Edit, troubleshoot, and optimize PLC ladder logic and automation handshaking between equipment.
Support robotic operations and integration, including Panasonic and Motoman robotic systems interfaced with PLCs.
Troubleshoot and repair electrical systems using schematics, multimeters, amp probes, and insulation testers (Megger).
Evaluate equipment performance and implement continuous improvement modifications to improve safety, reliability, and efficiency.
Perform root-cause analysis and implement permanent corrective actions for recurring equipment issues.
Support production line repairs and breakdowns involving electrical, hydraulic, pneumatic, and robotic systems.
Identify, source, and implement suitable replacement parts for obsolete or unsupported equipment.
Support new equipment installation, commissioning, diagnostics, and validation.
Maintain detailed documentation, work logs, PM schedules, and equipment updates within the CMMS.
Serve as a technical mentor and subject-matter expert for Maintenance Technician I and II employees.
Perform all work in compliance with company safety policies, including Arc Flash, Lockout/Tagout (LOTO), Confined Space, and Fall Protection requirements.
Provide own required tools and work mandatory overtime as required.
Perform additional duties as assigned.