Inventory Counting & Reconciliation Execute scheduled cycle counts by location, item, ABC class, or process area to meet the defined count frequency. Perform ad-hoc counts triggered by transactions, hot parts, negative balances, or exception reports. Prepare a report for inventory reconciling variances by verifying units of measure, counting methods, and transaction history; make a proposal for inventory reconciliation with dollar figures. Segregate and tag discrepant inventory and send out daily reports. Root-Cause Analysis & Continuous Improvement Investigate discrepancies (e.g., wrong location, over-production, packaging/UoM conversions, BOM/Backflush inaccuracies, scrap accounting, transfers, scheduling, rework) Document root causes and implement corrective/preventive actions (5 Whys, fishbone, standard work updates). Recommend improvements to storage practices, labeling, bin zoning, and transaction discipline. Transaction Integrity & Documentation Audit recent transactions (receipts, issues, transfers, returns, adjustments) to validate accuracy against physical stock and paperwork. Maintain complete records of counts, variances, approvals, adjustments in compliance with internal controls and audit requirements. Support physical inventory and cycle-count program governance. Cross-Functional Collaboration Coordinate with Receiving to ensure proper labeling and put-away accuracy. Partner with Production/Scheduling on WIP counts, backflush accuracy, and scrap reporting. Communicate findings, risks, and status to Materials/Operations leadership. Safety & 5S Follow all safety policies, PPE requirements, and equipment operating procedures. Maintain clean, organized, and clearly labeled inventory locations; champion 5S in assigned zones. Daily / Weekly Activities Daily: Complete assigned count list; investigate and reconcile variances; record and route adjustments for approval; update trackers and dashboards; perform spot checks on problem SKUs/locations. Weekly: Review KPIs; analyze top variance drivers; validate new or reconfigured locations; participate in tier meetings; propose improvements. Monthly/Quarterly: ABC review, count frequency tuning, and program effectiveness review; support audits and inventory risk assessments. Key Performance Indicators (KPIs) Inventory Accuracy (By Location & Item): ≥ 98% Count Compliance: ≥ 95% of scheduled counts completed on time Variance Resolution Lead Time: ≤ 48 hours for standard discrepancies Root-Cause Closure Rate: ≥ 90% of investigated variances
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Job Type
Full-time
Career Level
Entry Level
Education Level
High school or GED