Laser Welding Technician III

Blue Origin•Huntsville, AL

About The Position

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required! Special Mentions: Relocation provided A Shift: Monday-Thursday 5:00AM-3:30PM Multiple positions available

Requirements

10+ years of professional welding experience with demonstrated proficiency in automated or robotic welding systems
Proven experience programming and operating laser welding systems, preferably in vacuum environments
Strong background in manual welding methods (TIG/GTAW) as foundation for automated process development
Current welding certifications (AWS D17.1 or equivalent aerospace welding standard preferred)
Strong ability to interpret engineering drawings, weld symbols, and welding procedure specifications (WPS/PQR)
Demonstrated ability to work independently with minimal oversight and solve complex welding process challenges
Able to pass Air Force background check for Cape Canaveral

Nice To Haves

Direct experience with vacuum chamber laser welding systems and process development
Experience welding rocket engine components, pressure vessels, or propulsion system hardware
Proficiency welding Inconel 625, 718, stainless steel 300-series, and titanium alloys with laser processes
Experience with robotic programming (ABB, KUKA, Fanuc, or similar platforms)
AWS Certified Welder, Certified Welding Inspector (CWI), or Certified Robotic Arc Welding credentials
Experience developing welding procedures (WPS/PQR) and fixturing for new products
Demonstrated ability to mentor and train other welders in automated welding operations
Experience with weld-related root cause analysis, statistical process control, and corrective action implementation
Strong technical and software skills (CAD, CNC/robotic programming, Excel, Word, PowerPoint, Outlook)
Experience with LOX/GOX compatible welding and cleanliness requirements

Responsibilities

Program, setup, and autonomously operate laser vacuum welding systems for precision joining of aerospace thruster components including combustion chambers, nozzles, and pressure vessels
Develop and optimize laser welding parameters (power, speed, focal position, pulse characteristics, beam manipulation) for various material combinations and joint configurations
Create and modify robotic welding programs including path planning, motion control, and process synchronization
Design and implement welding fixtures and part positioning systems to support automated laser welding operations
Weld exotic materials including Inconel alloys, stainless steels, titanium, and nickel-based superalloys to exacting specifications
Execute manual precision welding operations using TIG (GTAW), orbital TIG, and other appropriate methods when required
Troubleshoot welding defects and implement corrective actions through process parameter adjustment or fixturing modifications
Develop technical plans for new welding processes, automation strategies, and fixturing for team review
Identify, develop, and deploy new welding methods and automation approaches to improve quality, reduce cost, and optimize build schedule
Develop and refine welding work instructions and process specifications including welding procedures (WPS), robotic programs, and post-weld treatment
Provide independent technical contributions and mentorship for skill development of Level I and II welders
Identify non-conformances and escapes, support and deploy corrective actions
Collaborate with engineering, quality, and program teams on weld-related technical challenges and automation opportunities

Benefits

Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

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