Lean and Six Sigma Team Manager

Ford•Ypsilanti, MI

1d•Onsite

About The Position

Drive Strategy: Implement and lead Ford North America's Six Sigma strategy specifically within the Rawsonville production environment, ensuring alignment with plant-wide throughput and quality goals. Cultivate Talent: Mentor Rawsonville Plant Leadership, Black Belts, and Green Belts in advanced Lean and Six Sigma problem-solving methodologies to build a robust pipeline of experts. Champion the Ford Production System (FPS): Instruct teams on FPS Standards and Lean Principles—including Kaizen, 5S, Value Stream Mapping (VSM), Visual Management, and the 8 Wastes—to aggressively eliminate inefficiencies. Lead Certification & Training: Teach Six Sigma Black Belt and Green Belt classes, guiding students through the rigorous process of project completion and certification. Execute Kaizen: Manage and mentor Continuous Improvement (CI) Specialists in the execution of Kaizen projects, ensuring activities result in sustainable, measurable improvements. Solve Complex Problems: Support cross-functional problem-solving teams at the plant and across the supplier base to tackle high-priority technical and operational bottlenecks. Operational Excellence: Implement sustainability strategies and lean practices alongside Plant Leadership to ensure Rawsonville remains a leader in manufacturing maturity. Monitor Progress: Oversee and execute gap closure plans for the Lean Maturity Model (LMM) within the plant's various value streams. Collaborate Globally: Liaise with other Ford business units and manufacturing sites to share best practices and ensure Rawsonville benefits from (and contributes to) global Six Sigma knowledge. Established and active employee resource groups Education: High School Diploma or GED (Minimum). Experience: A minimum of 3 years of related experience in a high-volume manufacturing environment (component manufacturing experience preferred). Bachelor's Degree - Engineering discipline or strong manufacturing experience preferred Certifications: Master Black Belt Certified, or ability to obtain certification within 3 months, Lean Certificate and Formal Training 5+ years of related experience in a manufacturing environment Strong statistical analysis skillset Deep understanding of the Ford Quality Operating System (QOS) and related methods Experience leading teams Lean Mastery: Proven expertise in the application of Lean principles and practices within a production setting. Technical Expertise: Advanced proficiency in Lean and Six Sigma tools, methodologies, and statistical analysis. Systems Knowledge: A solid understanding of the Ford Lean Maturity Model (LMM) and how it integrates with daily production. Data Fluency: Strong analytics and data management skills, with the ability to translate complex data into actionable improvement plans. Leadership Presence: Exceptional communication, interpersonal, and leadership skills, with a proven ability to influence at all levels—from the plant floor to executive leadership. Resilience: The ability to thrive under pressure, multi-task, and maintain focus in the fast-paced, ever-changing environment of a major components plant. Collaborative Spirit: A demonstrated ability to work effectively across diverse teams and employee levels to achieve common goals. Visa sponsorship is not available for this position. Verification of employment eligibility will be required at the time of hire. We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660. LI-Onsite LI-BS2

Requirements

High School Diploma or GED (Minimum)
A minimum of 3 years of related experience in a high-volume manufacturing environment (component manufacturing experience preferred)
Master Black Belt Certified, or ability to obtain certification within 3 months
Lean Certificate and Formal Training
5+ years of related experience in a manufacturing environment
Strong statistical analysis skillset
Deep understanding of the Ford Quality Operating System (QOS) and related methods
Experience leading teams
Lean Mastery: Proven expertise in the application of Lean principles and practices within a production setting
Technical Expertise: Advanced proficiency in Lean and Six Sigma tools, methodologies, and statistical analysis
Systems Knowledge: A solid understanding of the Ford Lean Maturity Model (LMM) and how it integrates with daily production
Data Fluency: Strong analytics and data management skills, with the ability to translate complex data into actionable improvement plans
Leadership Presence: Exceptional communication, interpersonal, and leadership skills, with a proven ability to influence at all levels—from the plant floor to executive leadership
Resilience: The ability to thrive under pressure, multi-task, and maintain focus in the fast-paced, ever-changing environment of a major components plant
Collaborative Spirit: A demonstrated ability to work effectively across diverse teams and employee levels to achieve common goals