Manager, Process Safety

LG Energy Solution Michigan, Inc.Holland, MI
7hOnsite

About The Position

The Process Safety Part Leader (Manager) is responsible for developing and managing safety programs critical to lithium-ion battery manufacturing operations. This role oversees Process Safety Management (PSM), permitting systems, construction and contractor safety, high-risk equipment management, and safety planning for production and facility expansion projects. The position ensures regulatory compliance, mitigates high-hazard risks such as thermal runaway, chemical exposure, and equipment failures, and supports safe and reliable plant operations.

Requirements

  • Bachelor’s degree in Engineering, Environmental Health & Safety, or related field.
  • Strong knowledge of lithium-ion battery manufacturing hazards, including NMP, thermal runaway risks, and Electrolyte handling and storage.
  • Deep understanding of OSHA, EPA, NFPA, and chemical safety regulations applicable to battery production.
  • Ability to interpret engineering drawings, P&IDs, ventilation diagrams, and safety interlock systems.
  • Strong leadership and communication skills for cross-functional coordination.
  • 5–10 years of EH&S or process safety experience in battery manufacturing, chemical processing, or high-hazard manufacturing industry.
  • Hands-on experience managing PSM elements such as MOC, PHA/HAZOP, PSSR, and mechanical integrity.
  • Previous leadership or supervisory experience managing EH&S or technical safety teams.
  • Proven leadership skills
  • Expertise in hazard identification for chemical, mechanical, and electrical systems.
  • Strong risk assessment and analytical abilities
  • Capability to lead cross-functional meetings and influence at the engineering and plant management level.
  • Proficiency with EH&S management systems, safety auditing tools, and incident investigation methods
  • Strong documentation, reporting, and program development skills.
  • Ability to manage multiple projects in a fast-paced manufacturing environment.
  • Excellent verbal and written communication skills

Nice To Haves

  • Experience with large-scale construction or factory expansion projects is highly preferred.
  • Experience with emergency response for industrial chemical or thermal incidents preferred.

Responsibilities

  • Spearhead the implementation, ongoing management, and continuous improvement of Process Safety Management (PSM) programs applicable to battery manufacturing processes
  • Maintain safety documentation, SOPs, and engineering controls relevant to battery production hazards.
  • Oversee safety programs for high-risk equipment and Develop inspection, testing, and preventive maintenance standards with engineering and maintenance teams
  • Manage permit-to-work programs: hot work, electrical work, confined space entry, LOTO, contractor permits, and etc.
  • Lead annual and long-term EH&S planning, including risk management programs, incident response strategies, and departmental improvement projects.
  • Manage construction safety for capital expansion, equipment installation, and infrastructure projects.
  • Oversee contractor qualification, onboarding, orientation, and field audits to ensure compliance with company and regulatory requirements.
  • Coordinate daily and weekly construction safety meetings during major projects.
  • Manage safety data, metrics, and dashboards; track KPIs and generate regular compliance and performance reports.
  • Develop and deliver training programs on PSM, contractor safety, permits, equipment safety, and emergency procedures.
  • Assist in emergency response planning and conduct tabletop or field drills with relevant teams.
  • Support internal and external regulatory audits and ensure timely closure of findings.
  • Drive continuous improvement initiatives to strengthen operational safety culture across the plant.
  • Maintain cleanliness at work-site in accordance with 5S3R Standards: 1. Sort, Set in order, Shine, Standardize, Sustain 2. Right Location, Right Quantity, Right Container
  • Follow LGESMI existing cleaning SOP’s during downtime (e.g. line stop, waiting time, etc.), which includes cleaning your designated machine and/or surrounding work area
  • Perform other duties as assigned
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