Manufacturing Scale-Up Engineer

Spiritus•Lee's Summit, MO

3d•Onsite

About The Position

Spiritus is a climate tech company at the forefront of net-zero power generation and Direct-Air-Capture (DAC) technology. With a dedication to innovation and sustainable stewardship of our environment, Spiritus has crafted a unique position in both the power and carbon removal markets. Our novel sorbent system achieves rapid CO₂ uptake under passive DAC conditions and uses a low-temperature desorption process that dramatically lowers capture costs, approaching $50/t. Spiritus brings this breakthrough to market through Orchard Power- net-zero generation that pairs natural gas with carbon capture and DAC and Carbon Orchard, a scalable, modular DAC+S solution for gigaton-scale removal. Backed by Khosla Ventures, Aramco Ventures, Mitsubishi Heavy Industries America, and TDK Ventures, Spiritus is building Orchard Power and Carbon Orchard into cornerstone solutions for global climate change mitigation. We are seeking an experienced and hands-on Scale-Up Engineer to plan, design, and implement a next-generation production line. This role will play a critical part in translating pilot-scale success into a robust, efficient, safe, and compliant full-scale manufacturing operation. The ideal candidate combines strong engineering fundamentals with practical production experience, and brings demonstrated expertise in scaling processes, equipment selection, facility planning, and environmental health & safety compliance. If you thrive in a fast-paced, entrepreneurial environment and are eager to make a significant impact, this is the perfect opportunity for you!

Requirements

Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or a related field.
Minimum 5 years' experience in process manufacturing or product engineering
Demonstrated experience scaling processes from pilot or lab-scale to commercial production.
Proficiency in troubleshooting complex problems involving production processes and equipment.
Working knowledge of environmental, health, and safety regulations relevant to manufacturing operations.
Excellent communication and cross-functional collaboration skills.
Experience handling hazardous materials and/or managing hazardous waste streams.
Excellent communication and interpersonal skills for effective collaboration across teams.

Nice To Haves

Experience designing or supporting new production sites or greenfield expansions.
Strong knowledge of Lean Manufacturing and Six Sigma methodologies.
Familiarity with environmental permitting and regulatory compliance.
Ability to think innovatively to solve unique scale-up challenges.
Ability to start in Q2 2026

Responsibilities

Evaluate, specify, and select equipment required to meet throughput, reliability, and quality targets.
Identify infrastructure requirements (utilities, material handling, waste streams, ventilation, etc.) to support expanded operations.
Translate pilot-scale learnings into stable, repeatable production processes.
Independently and collaboratively diagnose and resolve complex chemical, mechanical, and electrical issues with pilot production.
Develop creative, data-driven solutions to enhance production flow and system robustness.
Identify opportunities for process enhancements using manufacturing best practices to drive productivity and reduce waste.
Promote a culture of safety and ensure all processes meet regulatory and industry standards.
Develop commissioning and qualification plans for new equipment and systems.
Work closely with R&D, product development, quality, operations, and leadership teams to ensure seamless integration of processes.