1166 - Mechanical Engineer

Monte Sano Research Corporation•Huntsville, AL

About The Position

Monte Sano Research Corporation (MSRC) is a Huntsville-based Small Business specializing in providing full-spectrum defense system engineering, research, design, development, integration, test, evaluation, and planning services to the U.S. Government. Our primary focus at MSRC is to provide extraordinary talent to propel the Warfighter, and we seek to hire people who are Elevated (always do the right thing), Exceptional (the very best at what they do), and Enduring (self-disciplined; self-motivated). MSRC is seeking an experienced Mechanical Engineer with a strong background in optical system and component design to join a diverse team developing innovative solutions to complex defense-related challenges. The ideal candidate will have extensive experience in designing, integrating, and overseeing the manufacturing of complex facilities and precision components, particularly in the optical design arena. The Mechanical Engineer will provide technical leadership and sound engineering judgment in a fast-paced, rapid-prototyping environment. This role requires ownership of complex, high-precision mechanical designs from concept through manufacturing and integration.

Requirements

Bachelor of Science in accredited Engineering or scientific discipline required.
Minimum 5 years of hands-on mechanical engineering experience.
Extensive experience in optical systems or precision mechanical design preferred.
Proficiency in SolidWorks 2020 or newer and Product Data Management (PDM) systems.
Strong working knowledge of Geometric Dimensioning and Tolerancing (GD&T).
Experience performing Finite Element Analysis (FEA), modal analysis, and related analytical methods.
Experience with structural and vibration analysis software packages.
Demonstrated ability to solve complex, open-ended engineering problems in a team environment.
Strong technical writing skills and ability to interpret engineering drawings, specifications, and system requirements.
Excellent communication and interpersonal skills, including experience interfacing with vendors and external partners.
Ability to read and interpret engineering drawings and specifications
Strong problem-solving and analytical skills
Excellent communication and interpersonal skills
Active Secret DoD Clearance or eligibility to obtain clearance.
Candidate must currently possess and be able to maintain an active security clearance.
Position contingent upon funding.

Nice To Haves

Experience in optical systems or precision mechanical design preferred.
Support system-level testing and validation efforts; experience supporting RF and IR testing environments is a strong plus.

Responsibilities

Design and develop high-tolerance, precision mechanical assemblies and components, particularly for optical systems, where alignment, stability, and repeatability are critical.
Create adjustable mechanical designs that allow for fine alignment, calibration, and environmental compensation while maintaining structural integrity and performance.
Create detailed 3D models and production drawings using SolidWorks, ensuring full compliance with GD&T standards and established Army drawing practices.
Lead the mechanical design and integration of specialized test facilities and infrastructure supporting optical, RF, and IR systems, including structural layouts, mounting systems, environmental controls, and support equipment.
Perform and oversee Finite Element Analysis (FEA), modal analysis, and related analytical methods to evaluate structural performance, vibration response, and thermal effects on precision assemblies.
Conduct design trade studies and engineering analyses to optimize performance, manufacturability, cost, and tolerance stack-up.
Oversee fabrication and integration of hardware, working closely with machinists and manufacturing vendors to ensure precision requirements are achieved.
Communicate and collaborate with vendors to support system requirements; review technical proposals and bids to ensure compliance with performance, tolerance, and manufacturing requirements.
Collaborate across multidisciplinary teams to resolve open-ended engineering challenges and support system integration and test activities.
Prepare clear, technically rigorous documentation including design reports, specifications, test plans, and analysis summaries.
Support system-level testing and validation efforts; experience supporting RF and IR testing environments is a strong plus.