R&D Additive Manufacturing Engineer

NEWAGE INDUSTRIES INC•Southampton, PA

About The Position

Position Summary: The Additive Manufacturing Engineer I will lead the development, validation, and scaling of additive manufacturing technologies within the R&D organization. This role is responsible for advancing material processing, driving cross-functional collaborations on new product designs, and implementing strategic initiatives for the 3D Lab. The ideal candidate will possess deep technical expertise in 3D printing processes, hands-on experience with polymer materials, and a strong understanding of analytical and physical testing for product development in biopharmaceutical or industrial applications. This position has significant growth potential.

Requirements

Bachelor’s degree with 5–7 years of industry experience, or Master’s degree with 3+ years, in Additive Manufacturing, Mechanical Engineering, Materials Science, Polymer Engineering, or related field.
Must be willing to work extensively in a cleanroom environment (hair net, beard net, boot covers, and a frock).
Ability to translate complex technical concepts into clear R&D documentation and executive-ready summaries to support rapid decision-making.
Hands-on experience with SLA, SLS, and FDM technologies and associated software (e.g., PreForm, Materialise Magics, Orca Slicer).
Strong understanding of polymer material properties, thermal behavior, and surface modification methods.
Proficient in analytical and mechanical testing techniques and standards (e.g., DSC, TGA, FTIR, SEM, tensile, burst).
Proficiency in SolidWorks and data analysis tools (Excel, Minitab, Power BI), including Copilot.
Strategic thinker able to balance innovation, technical rigor, and business objectives.
Strong project management, documentation, and organizational skills.
Capable of working independently and effectively within cross-functional teams.
Excellent interpersonal and communication skills.

Nice To Haves

Master’s degree or higher in Additive Manufacturing, Mechanical Engineering, Materials Science, Polymer Engineering, or a related field.
Experience with regulated manufacturing environments (e.g., GMP, ISO 13485).
Prior involvement in R&D roadmap planning or laboratory technology strategy.
Knowledgeable of tubing extrusion of silicone and thermoplastic polymers.
Knowledgeable of injection molding of silicone and thermoplastic polymers.
Experience with twin screw extrusion for custom formulation of 3D filaments.
Proficiency in chemistry for material and test method development to support R&D activities.
Knowledgeable of electrical wiring and power considerations for equipment.

Responsibilities

Develop, optimize, and qualify AM processing parameters for SLA, SLS, high-temperature FDM, and polymer vapor fusing/post-processing.
Perform material characterization and studies on surface finish and dimensional accuracy across 3D Lab technologies.
Define print validation protocols and document best practices to ensure repeatable, robust manufacturing.
Lead production-focused AM process development and continuous improvement to improve quality, yield, cost, and throughput.
Plan and implement AM and post-processing equipment, ensuring safe operation and compliant processes.
Partner with Design and Product Development teams on application development, prototyping, and first-article builds.
Design and assess prototypes using biomechanical test models and experimental methods.
Collaborate with external partners, universities, and suppliers on new product development initiatives.
Attend trade shows, conferences, workshops, webinars, etc. relevant to additive manufacturing at NewAge Industries.
Lead feasibility studies for additive components used in biopharmaceutical assemblies, industrial tubing systems, and custom tooling.
Design and execute experiments that challenge material and equipment capabilities.
Evaluate new additive technologies, materials, and post-processing techniques aligned with company R&D strategy.
Conduct root cause analysis on complex experimental and production data sets.
Engage end-users to gather feedback and identify opportunities for product and process improvements.
Manage laboratory operations including equipment calibration, preventive maintenance, and consumable inventory planning.
Develop and execute analytical and mechanical testing protocols (e.g., tensile, flexural, burst, thermal, microscopy) to characterize printed materials.