E01-C07 Senior Mechanical Engineer

EXPANSIAHollywood, MD
3d$110,000 - $180,000Onsite

About The Position

EXPANSIA is a service-disabled veteran-owned company that empowers organizations to be mission ready now with data, people, and ecosystems. As experts in continuous-delivery methods that drive digital adoption, we are dedicated to innovation, efficiency, and technology that benefit the warfighter. EXPANSIA specializes in integration, automation, and sustainment modernization through technology-enabled delivery models, digital engineering, and cloud-ready solutions. OVERVIEW Full-time/Permanent Employee Location: Hollywood, MD Our client is seeking a Senior Mechanical / Electrical Systems Engineer with 10–15 years of experience supporting complex DoD and aerospace programs. This position requires a highly self-motivated engineer with strong attention to detail, excellent time management skills, and a demonstrated ability to drive engineering efforts from concept through production and delivery. The ideal candidate will possess hands-on experience in both mechanical and electrical design, work directly with manufacturing teams, and support proposal development including labor and material cost estimation. Aircraft systems experience is strongly preferred. The proposed salary range for this position is $110,000 - $180,000. There are a host of factors that can influence final salary including, but not limited to, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, geographic location, education, and certifications.

Requirements

  • Ability to obtain at a minimum U.S. Secret Clearance. Active clearance preferred.
  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering or related engineering discipline and 10–15 years of engineering experience.
  • Experience supporting aerospace and/or DoD programs.
  • Strong background working directly with manufacturing organizations.
  • Experience reviewing and approving engineering drawings.
  • Proposal development and cost estimating experience.
  • Strong organizational, communication, and leadership skills.
  • SolidWorks required

Nice To Haves

  • CREO / Inventor and AutoCAD a plus.
  • Finite Element Analysis (FEA) and design analysis experience.
  • Familiarity with NAVAIR and NAWCAD processes preferred.
  • Knowledge of AS9100 and MIL-STD engineering standards.

Responsibilities

  • Lead mechanical and electrical system designs from concept through production and integration.
  • Review, check, and approve mechanical and electrical drawings and technical data packages (TDPs).
  • Ensure designs meet manufacturability, quality, and compliance requirements (MIL-STD, AS9100).
  • Perform and/or review engineering analyses including structural, thermal, and tolerance analysis.
  • Support customer interactions including design reviews and technical interchange meetings.
  • Work directly with mechanical fabrication, machining, sheet metal, welding, additive manufacturing, composites, and electrical fabrication teams.
  • Support prototype builds, First Article Inspection (FAI/AS9102), and production transition.
  • Resolve shop-floor issues and drive engineering change implementation.
  • Support proposal development including labor hour and material cost estimation.
  • Develop and review Basis of Estimates (BOEs).
  • Support RFQ/RFP technical evaluations and requirements traceability.
  • Independently manage multiple priorities and drive tasks to completion.
  • Mentor junior engineers and designers.
  • Collaborate across engineering, manufacturing, quality, supply chain, and program management teams.
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