Senior Process Engineer, Injection Molding

Medtronic • Danvers, MA

4d • Onsite

About The Position

At Medtronic you can begin a life-long career of exploration and innovation, while helping champion healthcare access and equity for all. You’ll lead with purpose, breaking down barriers to innovation in a more connected, compassionate world. A Day in the Life In this role, you’ll be part of a highly collaborative Advanced Manufacturing Engineering (AME) team driving process excellence across molding and assembly operations that bring life-saving medical technology to patients around the world. As a Senior Process Engineer, you will implement process development and optimization activities for high-precision plastic components used in Medtronic’s medical devices. You’ll serve as a subject matter expert (SME) in molding technology, providing technical direction, project leadership, and mentorship across cross-functional teams spanning design engineering, operations, and quality. At Medtronic, we bring bold ideas forward with speed and decisiveness to put patients first in everything we do. In-person exchanges are invaluable to our work. We’re working a minimum of 5 days a week onsite as part of our commitment to fostering a culture of professional growth and cross-functional collaboration as we work together to engineer the extraordinary.

Requirements

• Batchelor’s degree and minimum of 4 years of relevant experience OR Master's degree with a minimum of 2 years relevant experience OR PhD with 0 years relevant experience.
• For Baccalaureate degrees earned outside of the United States, a degree that satisfies the requirements of 8 C.F.R. § 214.2(h)(4)(iii)(A) is required.

Nice To Haves

• Master’s degree in Engineering or a related discipline.
• Experience leading cross-functional projects or working within an AME or NPI (New Product Introduction) environment.
• Knowledge of RJG, Moldflow, or Scientific Molding principles.
• Familiarity with automation integration, robotics, or Industry 4.0 technologies.
• Proven ability to coach and influence across levels, including operators, engineers, and site leadership.
• Excellent written and verbal communication skills and the ability to build relationships across sites and functions.

Responsibilities

• Contribute towards process design, validation, and scale-up of new and existing injection molding operations supporting complex medical device components.
• Collaborate with Design Engineering, Supplier Quality, and Operations teams to translate product designs into stable, capable, and cost-effective manufacturing processes.
• Drive continuous improvement using Lean, Six Sigma, and DOE methodologies to enhance yield, throughput, and equipment reliability.
• Evaluate and implement new molding technologies, automation solutions, and digital manufacturing tools that advance Medtronic’s operational excellence goals.
• Develop and maintain robust process documentation, including PFMEAs, control plans, and work instructions in compliance with FDA and ISO 13485 standards.
• Partner with external suppliers and tooling vendors to ensure alignment on process capability, mold design, and material specifications.
• Support cross-site AME initiatives across the East Region to standardize best practices and advance molding innovation strategies.
• Serve as a technical mentor to junior engineers and technicians, fostering a culture of curiosity, inclusion, and technical excellence.

Benefits

• Medtronic offers a competitive Salary and flexible Benefits Package
• Health, Dental and vision insurance, Health Savings Account, Healthcare Flexible Spending Account, Life insurance, Long-term disability leave, Dependent daycare spending account, Tuition assistance/reimbursement, and Simple Steps (global well-being program).
• Incentive plans, 401(k) plan plus employer contribution and match, Short-term disability, Paid time off, Paid holidays, Employee Stock Purchase Plan, Employee Assistance Program, Non-qualified Retirement Plan Supplement (subject to IRS earning minimums), and Capital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level