Senior Product Development Engineer

Pure Power Technologies IncColumbia, SC
1d

About The Position

Provide Engineering support for the re-engineering of Common Rail Fuel Injectors and Pumps for Diesel Engines

Requirements

  • Bachelor’s or master’s degree in mechanical, Automotive, or related Engineering field.
  • 5–8+ years of experience with diesel fuel injection systems (common-rail, HEUI, or similar).
  • Proven expertise in injector testing, calibration, and root-cause analysis.
  • Strong knowledge of CAD, GD&T, and analysis tools (FEA, CFD a plus).
  • Experience with ISO/IATF quality systems and process control methods.
  • Excellent problem-solving, communication, and cross-functional leadership skills.
  • Knowledge of APQP/Launch processes

Responsibilities

  • Lead reverse-engineering of legacy and competitor injectors: dimensional analysis, material evaluation, CAD modeling, and tolerance studies.
  • Develop and optimize remanufacturing processes for diesel injectors, including teardown, inspection, reconditioning, assembly, and calibration.
  • Develop and coordinate the validation testing for new product launches
  • Inspect sample of core for new products being evaluated to determine reusability and rework options for the business case
  • Provide engineering support and drive cost reduction of existing products
  • Investigate the scope and risks associated with a potential new product to assist in the development of a business case
  • Evaluate core and develop inspection documents for sorting out core for use in the remanufacturing of High-Pressure Fuel Pumps and/or Diesel Fuel Injectors
  • Develop specifications where needed for the assembly and test of product
  • Develop and track the DVP&R as part of the validation of remanufactured product
  • Work with manufacturing engineering to develop rework methods and processes to maximize reuse of core components.
  • New business initiatives investigations
  • Mentor junior engineers and technicians; provide technical support to production and field service teams.
  • Define performance specifications and ensure remanufactured injectors meet or exceed OEM standards and emissions requirements.
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