Special Process Engineer - Non-Conventional Machining

Pursuit Aerospace • Manchester, CT

140d

About The Position

We are seeking a skilled and innovative Special Process - Non-Conventional Machining (NCM) Engineer to support and optimize advanced machining processes including Laser machining, EDM (Wire), and other non-traditional methods. The Special Process - NCM Engineer will play a critical role in developing, qualifying, and maintaining processes that meet stringent aerospace and precision manufacturing standards.

Requirements

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, etc.) - OR - in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, etc.)
• 2+ years of experience in a manufacturing or quality engineering role
• Must be authorized to work in the U.S. on a full-time basis without sponsorship now or in the future.
• Must be able to perform work subject to ITAR/EAR regulations.

Nice To Haves

• Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
• Strong understanding of material behavior during high-energy machining processes
• Experience with process documentation and validation (FAI, PPAP, control plans)
• Ability to read and interpret complex engineering drawings and GD&T
• Familiarity with special process audits and NADCAP accreditation requirements
• Lean or Six Sigma certification
• Knowledge of CNC, CMM, and precision inspection tools
• Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
• Aerospace experience is preferred.

Responsibilities

• Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components
• Work closely with design engineering to ensure manufacturability and process feasibility
• Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements
• Define and document machining process flows, tooling, fixtures, and quality checkpoints
• Lead process qualifications and validations, including capability studies (CP, CPK) and first article inspections (FAI)
• Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements
• Drive root cause analysis and continuous improvement in response to process deviations or quality issues
• Select and manage suppliers or subcontractors for outsourced NCM processes
• Train operators and technicians on safe and effective use of non-conventional machining equipment
• Stay current with industry trends, technologies, and best practices in advanced machining

Benefits

• Health and disability insurance
• 401(k) match
• Flexible spending accounts
• EAP
• Paid time off
• Company-paid holidays

What This Job Offers

• Job Type: Full-time
• Industry: Transportation Equipment Manufacturing
• Education Level: Bachelor's degree