Sr. Manufacturing Engineer

ASSA ABLOY•Denison, TX

3d•Onsite

About The Position

Plans, directs and coordinates manufacturing process and tooling improvements in the Denison facility. Develops, evaluates and improves manufacturing methods, using knowledge of product design, materials and parts, fabrication processes, tooling and production equipment capabilities, assembly methods and quality control standards. Analyzes and plans work force utilization, space requirements, workflow and designs layout of equipment and workspace for maximum efficiency. Estimates production times, staffing requirements and related costs. Apply statistical methods to estimate future manufacturing requirements. Coach project engineers and tooling engineer on successful design and project management methodologies.

Requirements

Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or equivalent
ASQ Six Sigma Green Belt certification required.
10+ years related experience preferred, including experience in Lean Manufacturing Methods
Understanding of industrial manufacturing operations and cell manufacturing processes
Understanding and working knowledge of statistics
Heavy emphasis on machining and assembly operations, tooling evaluation, vendor qualification and cost savings through improved processes
Time management and prioritization skills, sense of ‘urgency’
Self-directed and organized with high attention to detail
Strong written and verbal communication skills
Able to interact with team members and customers professionally
Strong computer skills
Ability to read and interpret blueprints and technical specifications required
Able to analyze input data to maximize the output on a process

Nice To Haves

Lean Manufacturing experience preferred.
Capital project management experience preferred

Responsibilities

Coach and assist in development of tooling and project engineers.
Train tooling design methodologies
Train failure analysis methodologies for improvement opportunities
Train project management methodologies
Completes productivity projects involving process, tool and part redesign
Applies lean and six sigma tools to improve production efficiencies while reducing operating cost.
Plan and implement new tools in support of new product introduction and productivity projects
Leader of continuous improvement effort for new tooling area. Show year over year improvement in total output, quality and service level. This is to be achieved through capital improvement and development/implementation of standardized tooling control policies and procedures.
Follow and implement EHS policy. Create safe working environment
Train plant personnel in World Class Techniques (Process Yield Improvement, Problem Solving, Process Monitoring, Cost Reduction, Lean Manufacturing, Quality, Six Sigma, and Safety)
Support and/or close a minimum of 2 Six Sigma/MCTO projects per year to support business objectives.
Other duties as required by supervisor.