Predictive Maintenance Technician - Decatur, IL

Archer Daniels Midland•Decatur, IL

1d•Onsite

About The Position

Predictive Maintenance Technician – Corn Plant, Decatur, IL This is an Non-Exempt level position. Operations: Manufacturing, Production, Maintenance, Utilities Position Summary: The Predictive Maintenance Technician is responsible for developing and/or implementing, lubrication routes, oil sampling routes, oil filtering, ultrasonic motor greasing and repairs of lubrication systems. The Technician will read schematic diagrams and manuals to understand and troubleshoot the different oil systems for the machines within corn plant. The Technician will support the development, installation, and implementation of on-line condition monitoring systems in lubrication or vibration intended to monitor the health of equipment identified as critical to the success of Corn Plant processes. The Predictive Maintenance Technician will serve as a coach and mentor in support of training efforts relative to skill development of other Corn Plant personnel responsible for maintaining and/or operating the process and utility equipment.

Requirements

Understanding of Reliability Centered Maintenance
Assist in Identifying and resolving chronic mechanical asset concerns (bad actors)
Support root cause analysis program for major failures
Drive resolution of highest impact issues with a strong sense of urgency and integrity
Able to lift and move 50lbs
Ability to ascend/descend stairways, ladders, and catwalks (some at considerable height) over the majority of your work day
Be on your feet walking/moving around over the majority of your work day
Understanding and familiarity with Microsoft Office (Excel, OneNote, 360, etc.)
Able to comply with repetitive use of limbs, hands, and fine manipulation through the use of testing equipment
Ability to work in extreme temperatures fluctuations, both hot and cold inside facility
Machine Lubrication Technician (MLT 1 Certification – must acquire certification within 6 months of hire date)
Machine Lubrication Analyst (MLA 1 Certification – must acquire certification within 6-12 months of hire date)
5 years progressive experience as a Millwright with experience in machine lubrication
Proven use of computer software such as UAS3, AMS, CMMS, and Microsoft Suite (Excel, Vision, Outlook, Word)

Nice To Haves

Proven familiarity with standard reliability and maintenance strategies such as planning, PM programs, and PdM programs
Certification in Vibration CAT 1
Certification in Ultrasound ULT

Responsibilities

Complete lubrication daily routes in each Department
Utilize computer systems Pi vision to trend and analyze data, identify failure modes and equipment history to address repetitive failures
Conduct ultrasound motor greasing, oil sample collection and analysis (this includes completing oil filtration and drain and fills as required) to monitor all corn plant equipment
Understands their role in food safety and quality systems, actively participates in food safety efforts and ensures all activities conform to good manufacturing practices
Monitor equipment conditions, report findings, and thoroughly document issues
Communicate and work effectively with multiple levels of leadership and departments to coordinate Predictive Maintenance work order completion
Actively contribute to Continuous Improvement
Actively conduct inventory management and cleanliness of lubrication room
Assist in the training of other colleagues
Maintain knowledge of equipment, operations, and processes throughout the plant
Work with vendors/contractors for process improvements
Effectively navigate through the Maximo system (CMMS) including creating work orders, entering MR’s, searching Assets, reviewing backlog, documenting issues and corrective actions
Troubleshoot maintenance issues throughout the facility
Participate in Daily Safety Toolbox Talks, Meetings, and respond to email as necessary
Perform duties in a safe manner, utilizing all approved safety equipment, and PPE (Required PPE includes; Hard Hat, Steel Toe Boots, Eye protection, Hearing protection, gloves, and wear provided uniform daily)