Production Team lead

IFA RotorionSummerville, SC
16h

About The Position

The Operations Team Lead is responsible for leading a production line to meet safety, quality, delivery, and morale targets. This role is primarily leadership-focused (70%), with a strong emphasis on coordinating people, maintaining flow, and eliminating disruptions to performance. Technical capability (30%) is required to support execution, troubleshooting, and changeovers. Team Leads do not hold direct disciplinary authority but are expected to lead through influence, accountability, and presence on the floor.

Responsibilities

  • Safety Leadership
  • Ensure a safe working environment by enforcing all safety standards and promoting proactive behaviors.
  • Enforce PPE compliance and workstation-specific safety requirements
  • Actively observe, coach, and correct unsafe behaviors in real time
  • Maintain strong floor presence and reinforce safety culture daily
  • People & Productivity
  • Ensure effective use of labor and continuous productivity across the team.
  • Ensure all team members are actively engaged in value-added or assigned tasks
  • Assign alternative work (TPM, cleaning, organization) during downtime
  • Allocate staffing based on qualifications, demand, and line needs
  • Manage rotation and cross-training to build flexibility
  • Coach, mentor, and support team development
  • Validate training completion and readiness of team members
  • Report touch points within the first 20 minutes of the shift
  • Coordinate staffing across lines with other Team Leads as needed
  • Production & Line Management
  • Drive stable, efficient production flow and ensure readiness of the line.
  • Lead the line to achieve hourly and daily output targets
  • Maintain flow and immediately address disruptions
  • Own changeover preparation and execution:
  • Verify tools, materials, and machine readiness
  • Execute changeovers independently on all assigned equipment
  • Ensure safe, correct, and efficient execution
  • Visual Management & Escalation
  • Maintain transparency of performance and enforce escalation discipline.
  • Maintain and follow the Heijunka board to ensure balanced production
  • Update hourly boards with actual output and clear gap explanations
  • Document reasons for misses and define immediate countermeasures
  • Enforce escalation of downtime, scrap, quality, and safety issues
  • Create and track maintenance tickets through resolution
  • Control and document rework activities
  • Problem Solving & Continuous Improvement
  • Drive structured problem solving and eliminate recurring issues.
  • Lead or support root cause analysis using structured methods (e.g., 5 Why)
  • Implement and follow up on corrective actions
  • Identify trends and initiate improvement actions
  • Support achievement of scrap and efficiency targets
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